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- |
A36, St37, S235J0, S235J2, St52, 16mn, S355JOQ195, Q215, Q235B, Q345B, S235JR, S355JR, S355, SS440, SM400A, SM400BA572, GR50, GR60, SS540 |
|
Dimensions |
50* 37* 4.5-400* 104* 14.575* 40* 3.8* 7-152* 76* 6.4* 9140* 60* 7* 10-200* 75* 8.5* 11.5 |
|
Length |
6m, 9m, 12m or as customer requirement |
|
Technology |
Hot rolled |
|
Standard |
ASTM,JIS,BS, DIN,EN |
|
Surface |
Galvanized, paint;or as your request |
|
Certification |
ISO, SGS,BV |
Application of Steel U Beam:
Tracks & sliders for machines, doorways, etc.
Posts and supports for building corners, walls & railings.
Protective edges for walls.
Decorative elements for constructions like ceiling channel system.
Frames or framing material for construction, machines.
A load is applied at the center of a beam using weights, and the resulting midspan deflection is measured. The elastic stiffness of the beam is determined and compared to published values for various beam materials and cross sectional shapes.
JIS G3192:2009 §6 specifies channel section tolerances: depth ±2mm for ≤ 75mm, ±2.5mm for 75-150mm, ±3mm for > 150mm. Flange width ±2mm for ≤ 75mm, ±2.5mm for > 75mm. Web thickness +0.60/-0.40mm for ≤ 6mm, +0.70/-0.50mm for > 6mm per §6.2. Mass tolerance ±3% per §7. Length tolerance +40/-0mm for standard 6-12m. EN 10034:1993 Table 2 specifies depth ±2mm (≤ 180mm), ±3mm (180-400mm). GB/T 706-2016 §5.2.1: depth ±2mm (≤ 200mm), ±2.5mm (200-400mm). Straightness: 0.15% of length per EN 10034 §8.4.
ASTM A36/A36M-19 §5: yield ≥ 250 MPa (t ≤ 200mm), tensile 400-550 MPa, elongation ≥ 20% in 200mm. JIS G3101:2015 SS400: tensile 400-510 MPa, yield ≥ 245 MPa (t ≤ 16mm), ≥ 235 MPa (16-40mm) per §4. GB/T 1591-2018 Q355B: yield ≥ 355 MPa (t ≤ 16mm), ≥ 345 MPa (16-40mm), tensile 470-630 MPa, elongation ≥ 21%. Charpy V-notch at 20°C ≥ 27 J per Q355B §6.3. A572 Gr50 per ASTM A572/A572M-21: yield ≥ 345 MPa (t ≤ 100mm), tensile ≥ 450 MPa. CEV per IIW formula ≤ 0.45% for weldability per EN 10025-1 §7.4.
U channels are hot-rolled using a universal mill with horizontal rolls forming the web and vertical rolls shaping the flanges. Reheating temperature 1150-1250°C per EN 10025-1 §6.2, finishing at 950-1050°C. The C-shaped profile is formed in multiple passes: breakdown, roughing, and finishing stands. Per GB/T 706-2016 §5.3, the inner radius between web and flange is 8-15mm depending on section size. Controlled cooling on cooling bed achieves ferrite-pearlite microstructure per ASTM E112 grain size 7 or finer. TMCP per EN 10025-4 optional for fine-grain grades. Normalizing rolling achieves minimum elongation of 20% in 200mm.
QC per ASTM A6/A6M-22 §19 and EN 10204:2004. Six checks per lot:
(1) Dimensional inspection per §12 — depth, flange width, web thickness, flange squareness, camber, sweep using calibrated gauges per ISO 6508-1.
(2) Tensile testing per ASTM A370 §7 — yield, tensile, elongation on longitudinal specimens.
(3) Chemical analysis per ASTM E415 — C ≤ 0.23%, CEV ≤ 0.45% per IIW formula (EN 10025-1 §7.4).
(4) Bend test per ASTM A6 §20.3 — 180° around 1.5t mandrel.
(5) Surface inspection per §11 — no laps or seams exceeding 0.5mm depth.
(6) Ultrasonic testing per ASTM A435 optional. MTC per EN 10204 3.1 includes all results.
Per AISC 360-22 §F3: for channels bending about major axis, nominal flexural strength Mn = Mp = Fy × Zx ≤ 1.6Fy × Sx for compact sections. ASD: Fb = 0.66Fy for compact (Table F2-1). Shear per §G3: Vn = 0.6Fy × Aw × Cv, φv = 0.9. Per Eurocode 3 EN 1993-1-1:2005 §6.2.5, bending moment resistance Mc,Rd = Wpl × fy / γM0 for Class 1-2 sections. γM0 = 1.0. Deflection per AISC §L3: L/360 live load for roofs. Biaxial bending per §H1: (Mrx/Mcx) + (Mry/Mcy) ≤ 1.0.
Third-party inspection by SGS, BV, ABS, or Lloyds per ISO 2859-1 AQL 4.0. MTC per EN 10204 3.1 (inspection certificate 3.1) or 3.2 (certificate with third-party witness). Custom lengths 1-18m ±2mm per EN 10034 §9. Packaging per ASTM A6 §16: multi-beam bundles, steel straps at 2m intervals with edge protectors, VCI paper + PE film for sea shipments per ISO 9227. Container loading: 20ft 18-22 tons, 40ft 26-28 tons with dunnage per IMO/ILO guidelines. Storage on sleepers with 300mm ground clearance per ISO 8501-1 C grade.
The dimensions do not exceed the acceptable tolerance of±6 mm in either of the primary axes
|
Designation |
Grade |
Chemical Composition(%) |
||||||||
|
C |
Si |
Mn |
P |
S |
Nb |
V |
CE |
|
||
|
ASTM A36 |
A36 |
0.26max |
0.40max |
- |
0.040max |
0.050max |
- |
. |
. |
- |
|
ASTMA572 |
Grade 42 |
0.21 max |
0.40mac |
1.35max |
0.040max |
0.050max |
0.005-0.050 |
0.010*0,15 |
- |
- |
|
|
Grade 50 |
0.23max |
0.40max |
1.35max |
0.040max |
0.050max |
0 005-0.050 |
0.010-0.15 |
- |
, |
|
ASTMA36 /A572G50 |
A36/ A57250 |
0.22(nax |
0.40max |
0.50-1.35 |
0.040max |
0.050max |
0.005-0.050 |
0.010-0.15 |
- |
. |
|
JIS G 3101 |
SS400 |
|
- |
. |
0.050max |
0.050max |
|
|
, |
- |
|
0.18max |
0.55max |
1.60max |
0.035max |
0.035max |
|
* |
- |
- |
||
|
|
SM490YA |
0.20max |
0.55max |
1.60max |
0.035max |
0.035max |
|
- |
* |
* |
|
|
SM490YB |
0.20(nax |
0.55max |
1.60max |
0.035max |
0.035max |
|
* |
* |
- |
|
|
SM520B |
0.20max |
0.55max |
1.60max |
0.035max |
0.035max |
|
- |
- |
- |
|
EN 10025 |
S235JRG2 |
0.17(nax |
- |
1.40max |
0.045max |
0.045max |
|
- |
0.35max |
90max |
|
|
S275JR |
0.21(nax |
. |
1.50max |
0.045max |
0.045max |
|
- |
0.40max |
90max |
|
|
S275JO |
0.18max |
- |
1.50max |
0.040max |
0.040max |
|
* |
0.40max |
90max |
|
|
S355JR |
0.24max |
0.55max |
1.60max |
0.045max |
0.045max |
|
- |
0.45max |
90max |
|
|
S355JO |
0.20(nax |
0.55max |
1.60max |
0.040max |
0.040max |
|
- |
0.45max |
90max |
|
DIN 17100 |
RST37-2 |
0.17(nax |
. |
. |
0.050max |
0.050max |
|
* |
- |
90max |
|
|
ST44-2 |
0.21 max |
- |
- |
0.050max |
0.050max |
|
* |
- |
90max |
|
BS 4360 |
40B |
0.20max |
0.50max |
1.50max |
0.050max |
0.050max |
|
- |
- |
|
|
|
40C |
0.18max |
0.50max |
1.50max |
0.050max |
0.050max |
|
- |
- |
* |
|
|
43A |
0.25max |
0.50max |
1.60max |
0.050max |
0.050fnax |
|
- |
- |
- |
|
|
43B |
0.22(nax |
0.50max |
1.50max |
0.050max |
0.050max |
* |
- |
- |
- |
|
|
43C |
0.18max |
0.50max |
1.50max |
0.050max |
0.050max |
|
|
- |
|
|
|
50A |
0.23max |
0.50max |
1 60max |
0.050max |
0.050max |
0.0034).1 |
0.003-0.1 |
- |
- |
|
|
50B |
0.20max |
0.50max |
1.50max |
0.050max |
0.050max |
0.0034),1 |
0.003-01 |
- |
- |
|
|
50C |
0.20max |
0.50max |
1.50max |
0.050max |
0.050max |
0.0034).1 |
0.003-0.1 |
- |
* |